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1992 TO 1998 Polaris PERSONAL WATERCRAFT SERVICE MANUAL

This 1992-1998 Personal Watercraft Service Manual is designed primarily for use by Polaris personal watercraft service technicians in a properly equipped shop.

This manual includes procedures for disassembly and reassembly, inspection, maintenance, component identifition and unit repair, along with service specifications for all 1992 – 1998 Polaris personal watercraft. Atable of contents is placed at the beginning of each chapter to aid the user in locating specific areas of information. The alphabetic index at the end of the manual will help the user find specific information quickly.

The Manual Covers:

General Information
Routine Maintenance
Engine Removal and Installation
Fuel System
Lubrication and Cooling System
Engine Specifications
Transmission, Drive Chain & Sprockets
Steering System
Shocks
Body Work
Intake & Exhaust
Electrical System
Advanced Troubleshooting

Service Bulletin Index By Model

GENERAL INFORMATION
1996 PWC Bulletin Index By Model Service Bulletin Index – By Model
Model Bulletin # Type Notes
All 1996 Models
PWC-96-04 Service Loose Hand Grips-All 1996 Models
PWC-96-10 Information Leaks At Bilge  Plug (Except Hurricane)
PWC-97-05 Service Fuel Inlet and Cap Replacement
1996 SLTX
PWC-96-02 Service Multi Function Display-Erratic RPM / Water Damage
PWC-96-03 Service Engine Temp Sensor Incorrect Or Missing
PWC-96-04 Service Loose Hand Grips – All  1996 Models
PWC-96-05 Service Improved Throttle Response On Initial Acceleration
PWC-96-08 Service Revised Carburetor Jetting For SLTX
PWC-96-10 Information Leaks At Bilge Plug (Except Hurricane)
PWC-96-11 Service Oil  Pump a-Ring Leakage
PWC-96-12 Information Loose Or Broken Cylinder Head Bolts
1996 SL 900
PWC-96-02 Service Multi  Function  Display-Erratic RPM / Water Damage
PWC-96-04 Service Loose Hand Grips – All 1996 Models
PWC-96-05 Service Improved Throttle  Response On Initial Acceleration
PWC-96-10 Information Leaks At Bilge  Plug (Except Hurricane)
PWC-96-11 Service Oil Pump a-Ring Leakage
PWC-96-12 Information Loose Or Broken Cylinder Head Bolts
1996 SLX 780
PWC-96-02 Service Multi Function Display-Erratic RPM / Water Damage
PWC-96-04 Service Loose Hand Grips – All 1996 Models
PWC-96-07 Information Fuel Valve Restriction  May Cause Lean Condition
PWC-96-10 Information Leaks At Bilge Plug  (Except Hurricane)
PWC-96-14 Service Carburetor High/Low Screw Settings
1996 SLT780
PWC-96-02 Service Multi  Function Display-Erratic RPM / Water Damage
PWC-96-04 Service Loose Hand Grips – All 1996 Models
PWC-96-06 Service Steering Cable May Contact Drive Coupler
PWC-96-07 Information Fuel Valve Restriction  May Cause  Lean Condition
PWC-96-10 Information Leaks At Bilge  Plug (Except Hurricane)
PWC-96-14 Service Carburetor High/Low Screw Settings
1996 SL780
PWC-96-02 Service Multi Function  Display-Erratic RPM / Water Damage
PWC-96-04 Service Loose Hand Grips – All 1996 Models
PWC-96-07 Information Fuel Valve  Restriction May Cause Lean Condition
PWC-96-10 Information Leaks At Bilge Plug (Except Hurricane)
PWC-96-14 Service Carburetor High/Low Screw Settings
Polaris Industries Inc. 1.4a 5/98
1996 PWC Bulletin Index By Model (Cont.)
Model Bulletin # Type Notes
1996 SLT700
PWC-96-01 Service Flywheel Replacement And Cyl. Head  Bracket
PWC-96-04 Service Loose  Hand Grips – All 1996 Models
PWC-96-07 Information Fuel Valve Restriction  May Cause Lean Condition
PWC-96-10 Information Leaks At Bilge Plug (Except Hurricane)
PWC-96-11 Service Oil  Pump a-Ring Leakage
PWC-96-12 Information Loose Or Broken Cylinder Head  Bolts
1996 SL700
PWC-96-04 Service Loose  Hand Grips – All 1996 Models
PWC-96-07 Information Fuel Valve Restriction  May Cause Lean Condition
PWC-96-10 Information Leaks At Bilge Plug (Except Hurricane)
PWC-96-11 Service Oil  Pump a-Ring Leakage
PWC-96-12 Information Loose Or Broken Cylinder Head  Bolts
1996 Hurricane
PWC-96-02 Service Multi Function  Display-Erratic RPM / Water Damage
PWC-96-04 Service Loose  Hand Grips – All 1996 Models
PWC-96-07 Information Fuel Valve Restriction  May Cause Lean Condition
PWC-96-09 Service Loose  Engine Mounting Bolts And Air Filter Mount¬
ing Studs
PWC-96-11 Service Oil  Pump a-Ring Leakage
PWC-96-12 Information Loose Or Broken Cylinder Head  Bolts
PWC-96-13 Safety Alert Handlebars May Develop Cracks
PWC-96-15 Service Seat Seal Replacement – 1996 Hurricane
1997 PWC Bulletin Index By Model
Model Bulletin # Type Notes
All 1997 Models
1997 SLTX PWC-97-02 Service Quality Assurance Upgrades To Engine, Pump,  Door
PWC-97-03 Service Compartment Door Latch Plate Replacement
1997 SL1050 PWC-97-01 Service Quality Assurance Upgrades To Engine and Pump
1997 SL900
1997 SLT780
1997 SL780
1997 SLT700
1997 SL700/Deluxe
Hurricane
1998 PWC Bulletin Index By Model
Model Bulletin # Type Notes
All 1998 Models
1998 SLTX
1998 SLXH
1998 SLH
1998 SLTH
1998 SLX Pro785 S-98-01 Service Cooling Water Outlet Hose  Restrictor
5/98 1.4b Polaris Industries Inc.

. File Format: PDF
. Compatible: All Versions of Windows & Mac
. Language: English,German and Spanish
. Requirements: Adobe PDF Reader
. PDF File Size:37.4 MB
. Total pages:577

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