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2004 Bombardier ATV RALLY 200 repair shop manual

This manual has been prepared as a guide to correctly service and repair 2004 ATVs. This edition was primarily published to be used by ATV mechanical technicians who are already familiar with all service procedures relating to Bombardier made vehicles. Mechanical technicians should attend continuous training courses given by Bombardier Training Department. Please note that the instructions will apply only if proper hand tools and special service tools are used. This Shop Manualuses technical terms which may be slightly different from the ones used in Parts Catalog. It is understood that this manual may be translated into another language. In the event of any discrepancy, the english version shall prevail. The content depicts parts and/or procedures applicable to the particular product at time of writing. Service and Warranty Bulletinsmay be published to update the content of this manual. Make sure to read and understand these. It does not include dealer modifications, whether authorized or not by Bombardier, after manufacturing the product. In addition, the sole purpose of the illustrations throughout the manual, is to assist identification of the general configuration of the parts. They are not to be interpreted as technical drawings or exact replicas of the parts. The use of Bombardier parts is most strongly recommended when considering replacement of any component. Dealer and/or distributor assistance should be sought in case of doubt. The engines and the corresponding components identified in this document should not be utilized on product(s) other than those mentioned in this document.

This Shop Manual covers the following Bombardier made 2004 ATV:
Models

  • RallyTM 200 (viper red)…………………………..7736
  • RallyTM 200 (laurentian green)……………….8113
  • RallyTM 200 (yellow)………………………………7737
  • RallyTM 200 (viper red INTL)…………………..7739
  • RallyTM 200 (yellow INTL)………………………7740

TABLE OF CONTENTS

  • DRIVE TRAIN
  • SUSPENSION
  • BRAKES
  • TECHNICAL DATA
  • WIRING DIAGRAMS

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