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Stihl MS 290, MS 310, MS 390 and Parts Workshop Service Repair Manual

Stihl MS 290, MS 310, MS 390 and Parts Workshop Service Repair Manual

Stihl MS 290 MS 310 MS 390 MS 391 Brushcutters Chainsaw & Parts Workshop Service Repair Manual

This Stihl MS 290 MS 310 MS 390 MS 391 service manual contains detailed descriptions of all the typical repair and servicing procedures for this power tool. As the design concept of models MS 290, MS 310 and MS 390 is almost identical, the descriptions and servicing procedures in this manual generally apply to all three models. Differences are described in detail. You should make use of the illustrated parts lists while carrying out repair work. They show the installed positions of the individual components and assemblies. Refer to the latest edition of the relevant parts list to check the part numbers of any replacement parts. A fault on the machine may have several causes. To help locate the fault, consult the chapter on “Troubleshooting” and the “STIHL Service Training System”. Refer to the “Technical Information” bulletins for engineering changes which have been introduced since publication of this service manual. Technical information bulletins also supplement the parts list until an updated edition is issued. The special tools mentioned in the descriptions are listed in chapter “Special Servicing Tools” of this manual. Use the part numbers to identify the tools in the “STIHL Special Tools” manual which lists all the special servicing tools currently available from STIHL.

MS290-MS310-MS390 Service Manual

This Service Repair Manual Covers: 
1. Introduction G3.1001344
2. Safety Precautions G3.1004180
3. Specifications G4.1002743
3.1 Engine G4.1017839
3.1.1 Engine (USA only) G4.1017975
3.2 Fuel System G4.1008521
3.3 Ignition System G4.1008539
3.4 Chain Lubrication G4.1008625
3.5 Tightening Torques G5.1005354
4. Troubleshooting Chart G6.1017413
4.1 Clutch, Chain Drive, Chain Brake, Chain Tensioner G6.1017415
4.2 Rewind Starter G7.1005354
4.3 Chain Lubrication G8.1005354
4.4 Ignition System G9.1005354
4.5 Carburetor G9.1022775
4.6 Engine G10.1005354
5. Clutch, Chain Drive, Chain Brake and Chain Tensioner G11.1029115
5.1 Clutch Drum/Chain Sprocket G11.1029124
5.2 Chain Catcher G11.1002083
5.3 Spiked Bumper G11.1039984
5.4 Collar Stud G11.1051652
5.5 Clutch G11.1002262
5.6 Chain Brake G11.1002753
5.6.1 Checking Operation G11.1002898
5.6.2 Removing and Installing G11.1002788
5.7 Replacing Pins G11.1038948
5.7.1 Removing G11.1038964
5.7.2 Installing G11.1039173
5.8 Chain Tensioner G11.1003599
6. Engine G11.1003635
6.1 Muffler/Spark Arresting Screen G11.1003933
6.2 Leakage Test G11.1003671
6.2.1 Preparations G11.1004112
6.2.2 Pressure Test G11.1004149
6.2.3 Vacuum Test G11.1004186
6.3 Oil Seals G11.1004222
6.4 Shroud G11.1038177
6.5 Removing and Installing the Engine G11.1004294
6.5.1 Cylinder G11.1004330
6.5.2 Piston G11.1005818
6.6 Piston Rings G11.1005891
6.7 Crankshaft G11.1005926
7. Ignition System G11.1005998
7.1 Ignition Module G11.1036943
7.1.1 Ignition Timing G11.1036948
7.1.2 Removing and Installing G11.1036956
7.1.3 Testing the Ignition Module G11.1036963
7.2 Spark Plug Boot G11.1037345
7.2.1 Ignition Lead G11.1037347
7.3 Flywheel G11.1036974
7.4 Contact Spring G11.1036980
7.5 Replacing Wiring Harness G11.1037607
7.6 Ignition System Troubleshooting G12.1014570
8. Rewind Starter G13.1007249
8.1 General G13.1007938
8.2 Removing and Installing G13.1007284
8.3 Pawl G13.1038096
8.4 Rope Rotor G13.1007357
8.5 Starter Rope/Grip G13.1007393
8.5.1 Tensioning G13.1008457
8.6 Starter Rope Guide Bushing G13.1038630
8.7 Replacing Rewind Spring G13.1038835
9. AV Handle System/ Handle Housing G13.1008565
9.1 Front Handle G13.1009098
9.2 Handle Housing G13.1037075
9.3 Annular Buffers G13.1037728
9.3.1 Front Handle/Handle Housing G13.1037745
9.3.2 Handle Housing/Engine Housing G13.1009355
9.3.3 Front Handle/Engine Housing G13.1009805
9.4 Switch Shaft G13.1009809
9.5 Throttle Trigger/ Interlock Lever G13.1009810
10. Chain Lubrication G13.1010364
10.1 Pickup Body/Suction Hose G13.1010406
10.2 Valve G13.1010627
10.3 Tank Cap G13.1044061
10.4 Oil Pump G13.1011091
10.4.1 Removing and Installing G13.1011092
10.4.2 Servicing G13.1032710
11. Fuel System G13.1011339
11.1 Air Filter G13.1011376
11.2 Carburetor G13.1011664
11.2.1 Removing and Installing G13.1032726
11.2.2 Leakage Test G13.1011668
11.3 Servicing the Carburetor G13.1014830
11.3.1 Metering Diaphragm G13.1035919
11.3.2 Inlet Needle G13.1035926
11.3.3 Fixed Jet G13.1035929
11.3.4 Pump Diaphragm G13.1035931
11.4 Adjusting Carburetor G13.1039942
11.4.1 User Adjustment (Carburetor without Limiter Caps) G13.1036299
11.4.2 User Adjustment (Carburetor with Limiter Caps) G13.1035953
11.4.3 Basic Setting (Carburetor with Limiter Caps) G13.1035966
11.5 Tank Vent G13.1012846
11.5.1 Machines up to 2002 G13.1013001
11.5.2 Machines from 2002 G13.1036520
11.6 Fuel Tank G13.1039976
11.6.1 Pickup Body G13.1013003
11.6.2 Suction Hose G13.1013199
11.6.3 Tank Cap G13.1044260
11.6.4 Replacing Engine Housing G13.1013870
12. Special Servicing Tools G14.1002743
13. Servicing Aids G15.1002743

MS290 – 1127 87
MS310 – 1127 125
MS380 – 1119 163
MS381 – 1119 193
MS390 – 1127 223
MS391 – 1140 261

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