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Stihl MS 780 MS 880 MS 720 & Spare Parts List Workshop Service Repair Manual

Stihl MS 780 MS 880 MS 720 & Spare Parts List Workshop Service Repair Manual

Stihl MS 780 MS 880 MS 720 Chainsaw & Parts Workshop Service Repair Manual

This Stihl Chainsaw MS 780 MS 880 MS 720 service manual contains detailed descriptions of all the repair and servicing procedures specific to this power tool. You should make use of the illustrated parts lists while carrying out repair work. They show the installed positions of the individual components and assemblies.

MS780-MS880 Service Manual

This Manual Covers

1. Introduction G3.231481
2. Safety Precautions G3.231605
3. Specifications G4.539254
3.1 Engine G4.539259
3.2 Fuel System G4.538868
3.3 Ignition System G4.538954
3.4 Chain Lubrication G4.539038
3.5 Tightening Torquese G5.10987
4. Troubleshooting G6.167716
4.1 Clutch G6.167721
4.2 Chain Drive, Chain Brake, Chain Tensioner G7.342279
4.3 Chain Lubrication G8.932215
4.4 Rewind Starter G9.922637
4.5 Ignition System G10.569232
4.6 Carburetor G11.213764
4.7 Engine G12.468914
5. Saw Chain / Guide Bar G13.247035
5.1 Spiked Bumper / Chain Catcher G13.247064
6. Clutch G13.247166
6.1 Clutch Drum G13.247396
7. Chain Brake G13.247480
7.1 Checking Operation G13.247486
7.2 Removing and Installing the Brake Band G13.247524
7.3 Brake Lever G13.247734
7.4 Cam Lever G13.247957
7.5 Pins G13.248083
7.6 Chain Tensioner G13.248189
7.7 Bar Mounting Studs G13.248282
8. Engine G13.248332
8.1 Muffler with Spring Clip/ Spark Arresting Screen G13.248340
8.2 Screw Mounted Muffler / Spark Arresting Screen G13.248616
8.3 Leakage Test G13.248840
8.3.1 Preparations G13.248866
8.3.2 Vacuum Test G13.249108
8.3.3 Pressure Test G13.249172
8.4 Oil Seals G13.249283
8.5 Carburetor Box Cover G13.249532
8.6 Removing and Installing the Shroud G13.249588
8.7 Cylinder G13.249770
8.8 Crankshaft G13.250148
8.8.1 Removing and Installing G13.250152
8.8.2 Bearings / Crankcase G13.250743
8.9 Piston G13.250955
8.9.1 Removal G13.250959
8.9.2 Installing G13.251043
8.10 Piston Rings G13.251210
8.11 Decompression Valve G13.251275
9. Ignition System G13.251346
9.1 Ignition Timing G13.251396
9.2 Ignition Module G13.251412
9.2.1 Removing and Installing – Version with two mounting screws G13.251462
9.2.2 Removing and Installing – Version with three mounting screws G13.251714
9.3 Testing the Ignition Module G13.251985
9.4 Spark Plug Boot / Ignition Lead G13.252122
9.5 Flywheel G13.252335
9.6 Short Circuit Wire G13.252476
9.6.1 Testing G13.252480
9.6.2 Removing and Installing – Version with three mounting screws G13.252549
9.6.3 Removing and Installing – Version with cable channel G13.252831
9.6.4 Ground Wire G13.253126
9.6.5 Contact Spring G13.253166
9.7 Ignition System Troubleshooting G14.187998
10. Rewind Starter G15.9191
10.1 General G15.9195
10.2 – Removing and Installing G15.9227
10.3 Pawls G15.9308
10.4 Rope Rotor G15.9387
10.5 Starter Rope / Grip G15.9526
10.6 Tensioning the Rewind Spring G15.9725
10.7 Replacing the Rewind Spring G15.9823
11. Servicing the AV System G15.10017
11.1 Annular Buffer on Oil Tank at Clutch Side G15.10033
11.2 Annular Buffer on Oil Tank at Ignition Side G15.10155
11.3 Annular Buffer at Clutch Side G15.10180
11.4 Annular Buffer at Ignition Side G15.10293
11.5 Stop Buffer at Ignition Side G15.10404
11.6 Stop Buffer on Ignition Module G15.10466
11.7 Stop Buffer at Clutch Side G15.10526
11.8 Handlebar G15.10596
12. Control Levers G15.10690
12.1 Switch Shaft G15.10694
12.1.1 Removing and Installing G15.10733
12.1.2 Throttle Trigger/Interlock Lever G15.10947
12.1.3 Choke and Throttle Rods with Levers G15.11141
13. Chain Lubrication G15.11356
13.1 Pickup Body G15.11362
13.2 Oil Suction Hose G15.11421
13.3 Removing and Installing the Oil Pump G15.11538
13.3.1 Spur Gear – Removing and Installing G15.11730
13.4 Valve G15.11799
14. Fuel System G15.11874
14.1 Air Filter G15.11880
14.2 Removing and Installing the Filter Base G15.11934
14.3 Carburetor – Removing and Installing G15.11994
14.4 Leakage test G15.12294
14.5 Servicing the Carburetor Tillotson Carburetor G15.12419
14.5.1 Metering Diaphragm G15.12423
14.5.2 Inlet Needle G15.12526
14.5.3 Fixed Jet G15.12626
14.5.4 Pump Diaphragm G15.12661
14.5.5 Choke Shaft / Choke Shutter G15.12803
14.5.6 Throttle Shaft / Throttle Shutter G15.12970
14.5.7 Adjusting Screws G15.13150
14.6 Servicing the Carburetor – Walbro Carburetor G15.13396
14.6.1 Metering Diaphragm G15.13400
14.6.2 Inlet Needle G15.13501
14.6.3 Fixed Jet G15.13601
14.6.4 Pump Diaphragm G15.13636
14.6.5 Choke Shaft / Choke Shutter G15.13778
14.6.6 Throttle Shaft / Throttle Shutter G15.13941
14.6.7 Adjusting Screws G15.14117
14.7 Adjusting the Carburetor G15.14309
14.7.1 Basic Setting G15.14313
14.7.2 Standard setting G15.14448
14.7.3 Intake Manifold – Removing and Installing G15.14609
14.7.4 Impulse Hose G15.14811
14.8 Tank Vent G15.14912
14.8.1 Testing G15.14914
14.8.2 Removing and Installing G15.15016
14.9 Fuel Intake G15.15057
14.9.1 Pickup Body G15.15061
14.9.2 Fuel Hose G15.15140
14.9.3 Tank Housing – Removing and Installing G15.15260
15. Special Servicing Tools G16.321046
16. Servicing Aids G17.482149

MS720 – 1106 127
MS880 – 1124 15

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