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Stihl MSE 220, MSE 220 C Workshop Service Repair Manual

Stihl MSE 220, MSE 220 C Workshop Service Repair Manual

Stihl MSE 220 MSE 220C  Chainsaw Workshop Service Repair Manual

This Stihl service manual contains detailed descriptions of all the typical repair and servicing procedures for this power tool. As the design concept of models MSE 220 and MSE 220 C is almost identical, the descriptions and servicing procedures in this manual generally apply to both models. Differences are described in detail

This Manual Covers

tables

LIST OF ABBREVIATIONS

COUNTRY AND AREA CODES

Units of Mass:

Units of Volume:

Units of Force:

Units of Length:

Units of Torque:

Units of Pressure:

Units of Speed:

Units of Power:

Periodic Inspection

Periodic Replacement Parts

Basic Torque for General Fasteners

Throttle Grip Free Play

Idle Speed

Throttle Body Vacuum

Main Throttle Sensor Output Voltage

Idle Speed

Valve Clearance

Example (Exhaust):

Adjustment Shims

Clutch Lever Free Play

Air Pressure (when Cold)

Tread Depth

Chain Slack

Drive Chain 20-link Length

Standard Chain

Recommended Disc Brake Fluid

Pad Lining Thickness

Sidestand Switch Operation

Water and Coolant Mixture Ratio (Recommended)

Recommended Engine Oil

Standard Spark Plug

Sample Diagnosis Sheet

Engine Won’t Turn Over

Poor Running at Low Speed

Poor Running or No Power at High Speed:

Main Throttle Sensor Input Voltage

Input Voltage

Wiring Continuity Inspection

Main Throttle Sensor Output Voltage

Idle Speed

Output Voltage

Wiring Continuity Inspection

Main Throttle Sensor Resistance

Inlet Air Pressure Sensor Input Voltage

Input Voltage

Wiring Continuity Inspection

Inlet Air Pressure Sensor Output Voltage

Output Voltage

Wiring Continuity Inspection

Inlet Air Pressure Sensor Output Voltage

Inlet Air Temperature Sensor Output Voltage

Output Voltage

Wiring Continuity Inspection

Inlet Air Temperature Sensor Resistance

Water Temperature Sensor Output Voltage

Output Voltage

Wiring Continuity Inspection

Atmospheric Pressure Sensor Input Voltage

Input Voltage

Wiring Continuity Inspection

Atmospheric Pressure Sensor Output Voltage

Output Voltage

Wiring Continuity Inspection

Wiring Continuity Inspection

Wiring Continuity Inspection

Speed Sensor Input Voltage

Input Voltage

Wiring Continuity Inspection

Speed Sensor Output Voltage

Output Voltage

Wiring Continuity Inspection

Gear Position Switch Output Voltage

Output Voltage at 1 ∼ 6 Gear Positions

Vehicle-down Sensor Input Voltage

Input Voltage

Wiring Continuity Inspection

Vehicle-down Sensor Output Voltage

Output Voltage

Wiring Continuity Inspection

Subthrottle Sensor Input Voltage

Input Voltage

Wiring Continuity Inspection

Subthrottle Sensor Output Voltage

Output Voltage

Wiring Continuity Inspection

Subthrottle Sensor Resistance

Oxygen Sensor ##1 Output Voltage

Output Voltage (with Plugs)

Output Voltage (without Plugs)

Wiring Continuity Inspection

Exhaust Butterfly Valve Actuator Sensor Input Voltage

Input Voltage

Wiring Continuity Inspection

Exhaust Butterfly Valve Actuator Sensor Output Voltage

Output Voltage

Wiring Continuity Inspection

Exhaust Butterfly Valve Actuator Sensor Resistance

Antenna Resistance

Amplifier Input Voltage

Wiring Continuity Inspection

Stick Coil Input Voltage

Input Voltage

Subthrottle Valve Actuator Resistance

Subthrottle Valve Actuator Input Voltage

Input Voltage

Wiring Continuity Inspection

Exhaust Butterfly Valve Actuator Resistance

Wiring Continuity Inspection

Oxygen Sensor Heater ##1 and ##2 Resistance

Oxygen Sensor Heater ##1 and ##2 Power Source Voltage

Power Source Voltage

Wiring Continuity Inspection

Oxygen Sensor ##2 Output Voltage

Output Voltage (with Plugs)

Output Voltage (without Plugs)

Wiring Continuity Inspection

ECU Identification

ECU Grounding Inspection

ECU Power Supply Inspection

Fuel Pressure (with Engine Idling)

Amount of Fuel Flow

Fuel Pump Operating Voltage

Operating Voltage

Primary Fuel Injector Resistance

Secondary Fuel Injector Resistance

Primary Fuel Injector Power Source Voltage

Power Source Voltage

Secondary Fuel Injector Power Source Voltage

Power Source Voltage

Primary Fuel Injector Output Voltage [C]

Secondary Fuel Injector Output Voltage [D]

Output Voltage

Wiring Continuity Inspection (Primary Fuel Injectors)

Wiring Continuity Inspection (Secondary Fuel Injectors)

Injector Fuel Line Maximum Pressure

Radiator Cap Relief Pressure

Thermostat Valve Opening Temperature

Camshaft Journal/Camshaft Cap Clearance

Camshaft Journal Diameter

Camshaft Runout

Cam Height

Cylinder Compression

Cylinder Head Warp

Valve/Valve Guide Clearance (Wobble Method)

Valve Seating Surface Outside Diameter

Valve Seating Surface Width

Spring Plate Free Play

Spring Plate Free Play

Clutch Plate Assembly Length (Reference)

Friction Plate Thickness

Friction and Steel Plate Warp

Clutch Spring Free Length

Oil Pressure

Connecting Rod Big End Bearing Insert Selection

Crankshaft Main Bearing Insert Selection

Connecting Rod Bolt Stretch

Connecting Rod Bend

Connecting Rod Twist

Connecting Rod Big End Side Clearance

Connecting Rod Big End Bearing Insert/Crankpin Clearance

Crankpin Diameter

Crankpin Diameter Marks

Connecting Rod Big End Inside Diameter Marks

Crankshaft Side Clearance

Crankshaft ##3 Main Journal Width

Crankshaft Runout

Crankshaft Main Bearing Insert/Journal Clearance

Crankshaft Main Journal Diameter

Crankshaft Main Journal Diameter Marks

Crankcase Main Bearing Inside Diameter Marks

Cylinder Inside Diameter

Piston Diameter

Piston Ring/Groove Clearance

Piston Ring Groove Width

Piston Ring Thickness

Piston Ring End Gap

Shift Fork Ear Thickness

Gear Groove Width

Shift Fork Guide Pin Diameter

Shift Drum Groove Width

Rim Runout (with tire installed)

Axle Runout/100 mm (3.94 in.)

Balance Weight

Link Pin Outside Diameter

Link Plates Outside Width

Rear Sprocket Warp

Pedal Position

Brake Discs Thickness

Disc Runout

Rebound Damping Force Adjustment

Compression Damping Force Adjustment

Adjuster Protrusion (from the top plug nut surface)

Spring Action

Fork Oil

Oil Level (fully compressed, without spring)

Spring Free Length

Rebound Damping Force Adjustment

High Speed Compression Damping Force Adjustment

Low Speed Damping Force Adjustment

Spring Preload Setting

Spring Adjustment

Damping Force Adjustment

Kawasaki-recommended chargers:

Battery Terminal Voltage

Terminal Voltage: 11.5 ∼ less than 12.8 V

Terminal Voltage: less than 11.5 V

Table 1 Alternator Output Voltage

Table 2 Stator Coil Resistance at 20°C (68°F)

Regulator/Rectifier Resistance (Unit: kΩ)

Charging Voltage

Crankshaft Sensor Resistance

Connections:

Crankshaft Sensor Peak Voltage

Camshaft Position Sensor Resistance

Connections:

Camshaft Position Sensor Peak Voltage

Stick Coil Winding Resistance

Connections:

Stick Coil Primary Peak Voltage

Standard Spark Plug:

Condition:

Condition:

Condition:

Starter Motor Brush Length

Commutator Diameter

Testing Relay

Testing Turn Signal Relay

Air Switching Valve Resistance

User Key Indicator Light and Symbol Flashes

Water Temperature Sensor

Connections:

Connections:

Gear Position Switch Resistance (Unit: kΩ)

Relay Circuit Inspection (with the battery disconnected)

Relay Circuit Inspection (with the battery connected)

Diode Circuit Inspection

EMISSION CONTROL INFORMATION

General Information

Periodic Maintenance

Fuel System (DFI)

Cooling System

Engine Top End

Clutch

Engine Lubrication System

Engine Removal/Installation

Crankshaft/Transmission

Wheels/Tires

Final Drive

Brakes

Suspension

Steering

Frame

Electrical System

Appendix

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