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EVINRUDE E-TEC 115,150,175,200 HP 60° V4/V6 Service Repair manual

This is the same manual  dealerships use to repair your EVINRUDE E-TEC 115,150,175,200 HP . Manual covers all the topics like: SPECIAL TOOLS,INSTALLATION AND PREDELIVERY ,MAINTENANCE,ENGINE COVER SERVICE,ENGINE MANAGEMENT MODULE (EMM),SYSTEM ANALYSIS ,ELECTRICAL AND IGNITION ,FUEL SYSTEM,OILING SYSTEM,COOLING SYSTEM ,POWERHEAD,MIDSECTION ,GEARCASE ,STANDARD ROTATION ,COUNTER ROTATION ,TRIM AND TILT,SAFETY,TROUBLE CHECK CHART ,DIAGRAMS,EMM SERVICE CODE CHART,etc.

evinrude-e-tec-11150175200-hp-60-v4v6-service-repair-manual


This manual covers service information on all 105.4 and 158.2 cubic inch, 60° V Evinrude E-TEC ® models:

Model NumberE115DPLSCR Shaft20” ColorBL Gearcase“S”
E115DSLSCR 20” WH “S”
E115DBXSCR 25” BL “O”
E115DPXSCR 25” WH “O”
E115DCXSCS 25” WH “O” CR
E150DPLSCR 20” BL “O”
E150DHLSCR 20” BL “L”
E150DHLSCF 20” BL “L2”
E150HSLSCS 20” WH “L”
E150HSLSCF 20” WH “L2”
E150DSLSCR 20” WH “O”
E150DBXSCR 25” BL “M”
E150DBXSCF 25” BL “M2”
E150DPXSCR 25” WH “M”
E150DPXSCF 25” WH “M2”
E150DCXSCR 25” WH “M” CR
E150DCXSCF 25” WH “M2” CR
E175DPLSCR 20” BL “O”
E175DSLSCR 20” WH “O”
E175DPXSCR 25” WH “M”
E175DPXSCF 25” WH “M2”
E175DCXSCR 25” WH “M” CR
E175DCXSCF 25” WH “M2” CR
Model NumberE200DPLSCA Shaft20” ColorBL Gearcase“O”
E200DSLSCA 20” WH “O”
E200DPXSCA 25” WH “M”
E200DPXSCF 25” WH “M2”
E200DCXSCA 25” WH “M” CR
E200DCXSCF 25” WH “M2” CR

EMM LED INDICATORS fault Code

SENSORS OKAY (5 V). For NO LIGHT,check for:

 

• Code 12 – TPS circuit fault
• Code 13 – TPS below expected range
• Code 14 – TPS above expected range
• Code 19 – In Gear (tiller models)
• Code 23 – EMM temp. sensor circuit fault
• Code 24 – EMM temp. below expected range
• Code 37 – Water in fuel
• Code 41 – PORT temp. sensor circuit fault
• Code 42 – PORT temp. below expected range
• Code 47 – AT sensor circuit fault
• Code 48 – AT sensor below expected range
• Code 49 – AT sensor above expected range
• Code 58 – Operating temp. not reached, Port
• Code 59 – Operating temp. not reached, Stbd
• Code 67 – STBD temp. sensor circuit fault
• Code 68 – STBD temp. below expected range

For FLASHING LIGHT, check for:

• Code 29 – EMM temp. OVER range (flashing)
• Code 31 – Engine temp. OVER range (flashing)
• Code 33 – Engine shutdown, excessive no oil condition

CHARGING FAULT:

• Code 17 – System voltage (55 V) below range
• Code 18 – System voltage (55 V) above range
• Code 26 – Low battery (12 V) voltage
• Code 27 – High battery (12 V) voltage
• Code 77 – SAC overcurrent fault

 

INJECTOR/IGNITION FAULT:

• Code 51 – No. 1 injector circuit open
• Code 52 – No. 2 injector circuit open
• Code 53 – No. 3 injector circuit open
• Code 54 – No. 4 injector circuit open
• Code 55 – No. 5 injector circuit open
• Code 56 – No. 6 injector circuit open
• Code 61 – No. 1 injector circuit short
• Code 62 – No. 2 injector circuit short
• Code 63 – No. 3 injector circuit short
• Code 64 – No. 4 injector circuit short
• Code 65 – No. 5 injector circuit short
• Code 66 – No. 6 injector circuit short
• Code 81 – No. 1 ignition primary circuit open
• Code 82 – No. 2 ignition primary circuit open
• Code 83 – No. 3 ignition primary circuit open
• Code 84 – No. 4 ignition primary circuit open
• Code 85 – No. 5 ignition primary circuit open
• Code 86 – No. 6 ignition primary circuit open
• Code 91 – Fuel pump circuit open
• Code 92 – Exhaust valve circuit open
• Code 94 – Fuel pump circuit short

 

Sensor circuits (5 V), “SENSOR FAULT.” For LIGHT ON, check for possible fault codes:

• Code 12 – TPS circuit fault
• Code 13 – TPS below expected range
• Code 14 – TPS above expected range
• Code 16 – CPS, intermittent loss of sync

• Code 23 – EMM temp. sensor circuit fault
• Code 24 – EMM temp. below expected range
• Code 37 – Water in fuel
• Code 41 – PORT temp. sensor circuit fault
• Code 42 – PORT temp. below expected range
• Code 47 – AT sensor circuit fault
• Code 48 – AT sensor below expected range
• Code 49 – AT sensor above expected range
• Code 57 – high RPM with low TPS setting
• Code 58 – PORT operating temp. not reached
• Code 59 – STBD operating temp. not reached
• Code 67 – STBD temp. sensor circuit fault
• Code 68 – STBD temp. below expected range
• Code 71 – oil pressure circuit fault detected
• Code 72 – oil pressure below expected range
• Code 73 – oil pressure above expected range
• Code 74 – water pressure circuit fault detected
• Code 75 – water pressure below range
• Code 76 – water pressure above range
• Code 78 – analog 5V circuit overload detected
• Code 79 – starter solenoid circuit open
• Code 87 – exhaust pressure circuit fault
• Code 88 – exhaust pressure below range
• Code 89 – exhaust pressure above range
• Code 97 – Intermittent switched B+ detected

Engine overheat, EMM temperature or sensor, oil injection pump or sensor, “NO OIL / OVERHEAT.” For LIGHT ON, check for possible fault codes:

• Code 25 – EMM temp. above expected range
• Code 29 – EMM temp. OVER range (flashing)
• Code 31 – engine temp. OVER range (flashing)
• Code 33 – excessive NO OIL faults
• Code 34 – oil injection pump circuit open
• Code 38 – oil pressure feedback not detected
• Code 43 – PORT temp. above expected range
• Code 69 – STBD temp. above expected range

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