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JCB Tracked Dumpster Htd5 Repair Service Manual PDF

JCB Tracked Dumpster HTD5 Service Manual

This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earth moving equipment. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all else SAFETY MUST COME FIRST!

Part Number: 993/85700

Manual covers:

General Information


Machine Identification

Torque Settings

Service Tools


Care & Safety

Safety Notices

Maintenance & Routine Maintenance

Health and Safety

  • Lubricants
  • Battery

Service Schedules

Lubricants and Capacities

Check for Damage and Cleaning

Safety Strut

  • Fitting the Safety Strut
  • Removing the Safety Strut


  • Skip Greasing Points
  • Lift Arm Greasing Points

Engine Air Filter

  • Changing the Element – Honda Petrol Engine
  • Changing the Element – Yanmar Engine
  • Cleaning/changing the Element -Lombardini Engine

Engine Oil

  • Checking the Oil Level – Honda Petrol Engine
  • Changing the Oil – Honda Petrol Engine
  • Checking the Oil Level – Yanmar Engine
  • Changing the Oil – Yanmar Engine
  • Checking the Oil Level – Lombardini Engine
  • Changing the Oil – Lombardini Engine

Spark Plug

  • Honda Petrol Engine

Fuel System

  • Honda Petrol Engine

Hydraulic System

  • Checking the Oil Level
  • Replacing the Hydraulic Filter

Body and Framework

Engine Cover

  • Removal and Replacement


  • Removal and Replacemen

Skip Mechanism

  • Removal and Replacemen

Hydraulic Tank

  • Removal and Replaceme



Circuit Diagrams

  • Engine Electrical Circuits


  • Ignition Switch


  • Battery Checks
  • Battery Removal and Replacement


Technical Data

  • General Data
  • Loader Pump up to machine no. 1360178
  • Loader Pump from machine no. 1360179
  • Track Motors
  • Valve Block
  • Relief Valve Operating Pressures
  • Filter
  • Rams

Operation Description

  • Introduction to Hydraulic Schematic Symbols
  • Machine Schematic Circuit

Service Procedures

  • Hydraulic Contamination
  • Cleaning Operation

Pressure Testing

  • Main Relief Valve (M.R.V.)
  • Track Motor Relief Valve

Loader Pump

  • Pump
  • Dismantling, Inspection and Assembly

Drive Motors

  • Track Drive Motor



  • Lift Ram
  • Tilt Ram
  • Lift and Tilt Ram

Oil Cooler

  • Cooler Removal and Replacement


Technical Data

Track Maintenance

Track Damage

Track Repair


Technical Data

Engine Mounting

Track Repair Recommended Repair Procedures

Minor cuts which occur between the lugs can be repaired with a suitable repair kit. Cuts no longer than 30mm and no deeper than 10mm do not need to be repaired. Cuts beyond these dimensions should be repaired as detailed. Note, if steel is evident (irrespective of cut size), then a repair should be completed to prevent oxidation (rusting) and subsequent long term damage.

Specialist rubber compounds for cold vulcanisation can be purchased from various outlets. The procedures below describe typical good practice repair procedures. Always check the manufacturer’s instructions.

1 . Clean the cut thoroughly to ensure correct adhesion of the bonding agents. Use a brush or compressed air. If oil is evident, a cleaning solution should be used, make sure the area is dry.

2 . The area in and around the cut should be ‘roughened’ to ensure good bonding adhesion. Use sand paper or a clean wire brush. Make sure that the area is roughened approximately 30 to 40 mm wider than the cut. Clean the area using a suitable air compressor.

3. Apply the adhesive.

4. Mix the rubber compound. Note, the repair rubber is usually supplied as two separate compounds which are mixed together in equal quantities. Follow the manufacturers instructions.

All Engines


Engine – Honda Petrol
Max. engine speed with no load 3400 r/min
Fuel tank 5.5 litres (1.2 gal)

Engine – Yanmar Diesel
Max. engine speed with no load 3200 r/min
Fuel tank 3.5 litres (0.77 gal)

Engine – Lombardini Diesel
Max. engine speed with no load 3100 r/min
Fuel tank 4.5 litres (0.99 gal)

For further information refer to the engine manufacturer’s specification according to engine fitted.

JCB Tracked Dumpster Htd5 Repair Service Manual PDF



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