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LOTUS ESPRIT s4 v-8 parts service repair manual

This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice.Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such omissions and errors, but nothing herein contained shall affect your statutory rights.
USE OF THE PARTS LIST
This parts list covers the Lotus Esprit range, 1993 model year onwards (except ’93 M.Y. USA – see supplement to ’88 to’92 M.Y. Parts List). The model history for this period is detailed later in the introductory section. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accommodate model variations – take care to establish the full vehicle specification in order to
properly identify the applicable parts list section.

LOTUS ESPRIT s4 v-8 parts service repair manual

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This Manual Covers:
Turbo 93-96

Body Structure

  • 10.01A Bodyshell & Front Body Repair Sections
  • 10.02A Rear Body Repair Sections
  • 10.03A Body to Chassis Fixings
  • 10.04A Body Attachment ‘Bobbins’
  • 10.05A Body Crossbeams, Jacking Plates
  • 10.07A Headlamp Pods & Pivots
  • 10.09A Front Bonnet & Release Mechanism
  • 10.11A Tailgate & Release Mechanism
  • 10.13A Engine Compartment, Undertray
  • 10.15A Door Shell, Beam, Hinges, Hinge Post
  • 10.17A Door Handles, Lock Mechanism, Striker Posts
  • 10.23A S4: Bumpers, Sills, Valances, Spoilers
  • 10.23B Sport 300: Bumpers, Sills, Valances, Spoilers
  • 10.31A Towing Eye & Fixings

Glazing,Door Wertherstrips,Window Lift

  • 11.01A Glass, Finishers, Door Weatherstrips
  • 11.02A Door Window Frames, Window Lift Mechanism
  • 11.05A Glass Roof
  • 11.05B Composite, Fixed Composite Roof

Extrior Hardware& Trim

  • 12.01A Capping Rails, Air Scoops, Wind Deflector
  • 12.02A Fuel Filler Flaps & Release Mechanism
  • 12.05A Decals & Badges
  • 12.07A License Plate Plinths
  • 12.09A Door Mirrors

Seat & Seat Belts

  • 12.01A Capping Rails, Air Scoops, Wind Deflector
  • 12.02A Fuel Filler Flaps & Release Mechanism
  • 12.05A Decals & Badges
  • 12.07A License Plate Plinths
  • 12.09A Door Mirrors

Pedal Box &Fascia

  • 12.01A Capping Rails, Air Scoops, Wind Deflector
  • 12.02A Fuel Filler Flaps & Release Mechanism
  • 12.05A Decals & Badges
  • 12.07A License Plate Plinths
  • 12.09A Door Mirrors

Interior Trim

  • 15.01A Roof Trim, Interior Mirror, Sun Visors
  • 15.11A Rear Bulkhead Trim, Bulkhead Pocket
  • 15.13A Door Trim
  • 15.19A Tunnel Trim, Gear Level Gaiters
  • 15.24A Luggage Compartment Carpet
  • 15.30A Passenger Compartment Carpet, Handbrake Gaiter

Sound Insulation

  • 16.01A S4: Passenger Compartment Sound Insulation
  • 16.02A Body Underside Sound Insulation

Elertrical

  • 17.01A Harnesses, Leads & Fuses
  • 17.03A Prior VIN*: Relays, Modules & Horns
  • 17.03B From VIN*: Relays, Modules & Horns
  • 17.03C Prior VIN*: Engine Bay Relay Box & Inertia Switch
  • 17.03D From VIN*: Engine Control Relays & Inertia Switch
  • 17.05A Driver Operated Switches & Cigar Lighter
  • 17.06A Engine Management ECM & Sensors
  • 17.06B S.I.R.: Inflator Modules, D.E.R.M. & Sensors
  • 17.06C ABS: ECM & Sensors
  • 17.07A Instruments, Senders, Tell Tales, Clock
  • 17.09A S4: Speedo Cable
  • 17.11A Lamps (except headlamps), Door Switches
  • 17.13A Headlamps, Carriers & Masks
  • 17.15A Headlamp Pod Motors & Lift Mechanism
  • 17.21A Windscreen Wiper Mechanism & Washers
  • 17.27A Audio Equipment, Speakers, Aerial
  • 17.29A Earth Braids & Suppression Devices
  • 17.31A Battery & Battery Cable
  • 17.33A Alarm System Controller & Sensors

Heater/Air Conditiong

  • 17.01A Harnesses, Leads & Fuses
  • 17.03A Prior VIN*: Relays, Modules & Horns
  • 17.03B From VIN*: Relays, Modules & Horns
  • 17.03C Prior VIN*: Engine Bay Relay Box & Inertia Switch
  • 17.03D From VIN*: Engine Control Relays & Inertia Switch
  • 17.05A Driver Operated Switches & Cigar Lighter
  • 17.06A Engine Management ECM & Sensors
  • 17.06B S.I.R.: Inflator Modules, D.E.R.M. & Sensors
  • 17.06C ABS: ECM & Sensors
  • 17.07A Instruments, Senders, Tell Tales, Clock
  • 17.09A S4: Speedo Cable
  • 17.11A Lamps (except headlamps), Door Switches
  • 17.13A Headlamps, Carriers & Masks
  • 17.15A Headlamp Pod Motors & Lift Mechanism
  • 17.21A Windscreen Wiper Mechanism & Washers
  • 17.27A Audio Equipment, Speakers, Aerial
  • 17.29A Earth Braids & Suppression Devices
  • 17.31A Battery & Battery Cable
  • 17.33A Alarm System Controller & Sensors

Labels & Literature

  • 19.01A Labels
  • 19.03A Owner’s Handbooks & Service Notes Manuals

Chassis

  • 31.01A Front Suspension & Hubs
  • 31.03A Rear Suspension & Hubs

Suspension
Steering

  • 33.01A S4 Prior VIN*: Brake Calipers & Discs
  • 33.01B S4 From VIN*: Brake Calipers & Discs
  • 33.01C Sport 300: Brake Calipers & Discs
  • 33.03A Booster/Master Cylinder, Pump, Accumulator
  • 33.03B Hydraulic System, Brake Pipes & Hoses
  • 33.05A Parking Brake Mechanism

Brakes
Wheels & Tires
Engine

  • 40.01A Block, Main Bearing Housing, Engine Mountings
  • 40.03A Oil Sump
  • 40.05A Cylinder Head & Gasket, Valves, Guides & Springs
  • 40.07A Cam Housings, Camshafts, Tappets
  • 40.09A Pistons & Liners, Connecting Rods
  • 40.11A Crankshaft, Flywheel
  • 40.13A Water Pump
  • 40.15A Auxiliary Housing, Oil Pump, Turbo Oil Pipes
  • 40.17A D.I. Module/Ignition Coils, H.T. Leads, Spark Plugs
  • 40.19A Alternator, Starter Motor
  • 40.21A Exhaust Manifold, Turbocharger
  • 40.23A A.C. Compressor, Mounting Bracket, Jocky Wheel
  • 40.25A Power Steering Pump, Pulley, Mounting Bracket
  • 40.28A Engine Upper Gasket Set
  • 40.28B Engine Lower Gasket Set

Belts & Pulleys
Linduction System
Emission Equipment
Fuel System
Exhaust System
Cooling System
Transmission

  • 47.01A Clutch & Release Mechanism
  • 47.03A Transmission Assembly & Mountings
  • 47.05A Gearchange Mechanism – external
  • 47.06A Gear Selector Mechanism – internal
  • 47.07A Gears, Shafts & Bearings
  • 47.11A Crownwheel & Pinion, Differential
  • 47.15A Driveshafts

Tools

  • 60.01A Toolkit, Jack & Handle, Wheelbrace & Stowage
  • 60.02A Engine Special Tools
  • 60.03A Delco Injection Special Tools
  • 60.04A Renault Transmission Special Tools & Adhesives
  • 60.05A ABS, S.I.R. & Body Special Tools

Bulk Items

’93 Model Year Introduction: March ’93
. Esprit S4 (U.K. & Export, not USA); VIN: P 0001 to 0010, 1011 onwards
As ’92 M.Y. Chargecooler specification with following changes:
Restyled front bumper and spoiler, bonnet, sills, rear aerofoil, transom spoi ler, rear valance.
Power steering.
Front suspension geometry altered with provision for camber adjustment.
Rear suspension camber changed, with provision for adjustment
17 inch Lotus styled S-spoke alloy wheels, with 215/40 ZR17 (front) and 245/45 ZR17 (rear) Goodyear Eagle GS-A
tyres.
New door window lift mechanism, incorporating ‘one touch’ and obstruction sensing.
New door lock mechanism and CDL, with single key operation of vehicle locks.
Megamoss vehicle alarm includes ‘deadlocking’ and engine crank immobilisation.
Restyled interior including; fascia, crash pad and glovebox lid, seat upholstery, instrument layout and carbon
fibre look-alike masks, centre console and tunnel trim, door panels, steering wheel.
Elan type front side/turn lamps, new front fog lamps and interior lamp, electric vacuum pump, tailgate mounted
radio aerial.
Revised ‘High Torque’ RH shift transmission.
New wheel changing scissor jack.

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