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STIHL 009, 010, 011 Chain Saws & 08 S,012 Parts Workshop Service Manual

STIHL 009, 010, 011 Chain Saws &  08 S,012 Parts Workshop Service Manual

STIHL 009, 010, 011 Chain Saws Workshop Service Manual &  08 S,012 010, 011 Spare Parts List Manual.

This STIHL Service Manual covers model 010 chain saws up to machine number 7 900 000 as well as later machines unless technical information bulletins have been issued in the meantime with updated repair procedures. Models 009 and 011 have substantially the same constructional features as model 010 chain saws. This Service Manual can therefore be used for the 009 and 011 chain saws as well. In the event of faults it is quite possible that a single fault may have several causes. It is therefore advisable to consult the “Troubleshooting Chart” in each chapter when tracing faults. We also recommend that you make use of the exploded views in the illustrated parts lists when carrying out repair work. This service manual and all technical information bulletins are intended exclusively for the use of STIHL servicing dealers and staff and must not be passed on to third parties…

009-010-011-012 Service Manual

This Service Repair Manual Covers: 

1. Specifications 4
1.1 Engine 4
1.2 Fuel System 4
1.3 Ignition System 5
1.4 Tightening Torques 5
1.5 Cutting Attachment 6
1.6 Weights 6
1.7 Special Accessories 6
2. Clutch, Chain Drive and Chain Brake 7
2.1 Construction and Operation 7
2.1.1 Clutch and Chain Sprocket 7
2.1.2 Chain Brake 8
2.2 Troubleshooting Chart 8
2.3 Repair 9
2.3.1 Disassembly and Assembly of Clutch 9
2.3.2 Disassembly of Chain Brake 10
2.3.2.1 Assembly of Chain Brake 10
3. Engine 11
3.1 Construction 11
3.2 Troubleshooting Chart 11
3.3 Exposing the Cylinder 12
3.4 Disassembly of Cylinder and Piston 12
3.5 Assembly of Piston and Cylinder 14
3.6 Disassembly of Crankcase – Removal of Crankshaft 15
3.7 Installation of Crankshaft – Assembly of Crankcase 16
3.8 Leakage Testing the Crankcase 18
3.8.1 Pressure Test 19
3.8.2 Vacuum Test 20
3.8.3 Replacing the Oil Seals 20
4. Ignition System 21
4.1 Construction 21
4.2 Description of Operation 21
4.2.1 Breaker-Controlled Magneto Ignition 22
4.3 Troubleshooting Chart 23
4.4 Function and Repair of Components 24
4.4.1 Spark Plug 24
4.4.2 Ignition Lead 25
4.4.3 Ground Lead Contakt 26
4.4.4 Flywheel 27
4.4.5 Ignition Armature 28
4.4.5.1 Resistance Test on Primary Winding 29
4.4.5.2 Resistance Test on Secondary Winding 29
4.4.5.3 Disassembly and Assembly 29
4.4.6 Condenser 30
4.4.7 Contact Set 31
4.5 Ignition Timing 32
4.5.1 Checking Breaker-Controlled Ignition 33
4.5.2 Adjusting Breaker-Controlled Ignition 34
4.6 Magneto Edge Gap on Breaker-Controlled Ignition 34
5. Rewind Starter 35
5.1 Construction and Operation 35
5.2 Troubleshooting Chart 35
5.3 Disassembly 36
5.4 Replacing the Starter Rope 36
5.5 Replacing the Rewind Spring 37
5.6 Tensioning the Rewind Spring 37
5.7 General Maintenance 37
6. AV Handle System 38
6.1 Construction and Operation 38
6.2 Repair 38
7. Chain Lubrication 39
7.1 Construction and Operation of Oil Pump 39
7.2 Troubleshooting Chart 40
7.3 Oil Tank/Tank Vent 41
7.4 Notes on Repair 41
7.5 Disassembly and Repair of Pump Housing 42
8. Fuel System 43
8.1 Construction and Operation of Carburetor 43
8.1.1 Operation of Fuel Pump 43
8.1.2 Operation of Carburetor 43
8.2 Troubleshooting Chart 45
8.3 Leakage Test (Pressure Test) on Carburetor 47
8.4 Disassembly of Carburetor 47
8.5 Repair of Carburetor 48
8.6 Carburetor Adjustment 50
8.6.1 Notes for Fine Adjustment of Carburetor 50
8.7 Fuel Line 51
8.8 Tank Vent 51
8.9 Air Filter and Choke Valve 52

08S – 1108 53
009 – 1120 101
010 – 1120 141
011 – 1120 181
012 – 1120 221

 

 
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English

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